David W. Riley
David W. Riley  
Extrusion Analysis & Plastics Rheological Consultant  
Certificate #591  
Extrusion Engineers  
858 Princeton Court  
Neshanic Station, NJ  
08853-9686  
(908) 369-7260 Voice  
(908) 369-7260 Fax  
  Web Site:Drdwriley@att.net
E-mail:Drdriley@aol.com
Extrusion Analysis/Plastics Rheological Consultant. Nineteen years as a consultant in the field of Plastic Processing. Forty years experience in developing Polymer Defect Technology. Fifteen years in developing the field of Plastic and Polymer coefficient of friction related to the feed section of the extruder. Extrusion Engineers.
  Experience:
  Research and development and plant technology on all thermoplastic materials for:
Tenneco (PVC) late 70s
Scientific Process & Research (Friction Research Director) 76-78
General Cable Research and Production (Technology Manager--PE) 1967-1976
Western Electric-Buffalo (Sr. Development Engineer--PVC and PE) 1960-1967
Union Carbide Silicones (Research Engineer) 1954-1960
E. I. DuPont de Nemours Polychemicals Dept. (Research Chemist--PE) 1951-1954
US Naval Officer
Goodyear Research (Research Chemist) Synthetic Rubber 1943-4, 6
  Education:
  PhD and MSc Physical Organic Chemistry
The Ohio State University (1946-1951)
BS in Chemistry, Tufts University 1943

Modern Physics and Creativity, 1963
Western Electric Graduate Engineering Training Center
  Areas of Expertise:
  Expert Witness
Analytical Instrumentation Adaptation to Processing Equipment
Friction Analysis
Melt Rheology
Extrusion Equipment: Design & Analysis of Production
Telecommunication Cables and Insulation
Power Cables and Testing XLDPE
All phases of PVC Compounding & Extrusion
Thermal Stability of Polymers
Surface Chemistry, Metals & Polymers
Polyethylene Analysis, FTIR & Electrical
  Publications (partial list):
  Extrusion and Methods of Analysis, 1977
Friction Properties of Thermoplastic Solids, 1977, 1978, 1979
Rheology of PVC Blends for SPE ANTEC, 1980
Elongation Flow Behavior of PVC Melt, 1981
New Flow Measurements in Wire Extrusion, 1983
Lubrication of Rigid PVC, 1983
On-Line Technique for Polymer Quality Analysis, 1985
Moral and Ethical Issues in Consulting, 1990
Quantification and Prediction of
Processing Damage in Extruded PVC, 1990
Molecular Structural Changes Sensed by PVC Melt Flow, 1991
Melt Rheology, Chapter, Encyclopedia of PVC, 1992
Thermal/Mechanical Properties of Vinyl Compounds, Vinyl 201:
A Comprehensive Processing Update Technical Conference,
Atlanta, GA, September 22, 1993
Typical Effects of Additives on the Rheological Properties of Polymers,
PMAD/SPE Technical Conference on Modifiers & Additives, 1996
Troubleshooting the Extrusion Process, PMAD/SPE, 1997
Analysis of Polymers by On-Line Rheological Instruments, ANTEC, 1997
The Power of Infrared Spectroscopy in Detecting Molecular Structural
Changes in High Density Polyethylene Due to Processing, The Chemist, 1998
Effects of Additives on Polyolefin Rheology, Polyolefins Conference, Feb. 1998
An Optical Determination of Melt Viscosity Through Particle Kinematics, ANTEC 1999
The Effect of Lubricants on Processing Detection by PVC Melt Flow, JVAT, 1999
Effects of Additives on Polyolefin Rheology, Plastics Engineering, June 1999
New Techniques for Analyzing Rigid Foamable PVC Compounds, Foams 99
Structural Defects Detected, U. Delaware, Nov. 2, 1999
  Significant Achievements:
  Invented Analytical Engineering, a term devoted to a scientific analysis of production primarily in the field of extrusion

Invented an extrusion rate controller which cut the product temperature variability by an order of magnitude on a 150 mm extruder, significantly improving the quality control in a $40 million wire and cable facility.

Designed an extruder screw which saved the wire and cable company $360,000/year in production costs.

Invented “Flow Vision”, an instrument on-line for inspecting polymer melts for gels, voids, contamination and any other heterogeneity.

Invented a rheological tool for measuring the degree of shear damage done to polymers during processing. This includes the level of fragmentation and the incipient crosslinking in processing as function of shear rate.

Developed ASTM Methods for analyzing plastics, D 3364 Melt Flow Analyzer, D 3591 Analysis of Formulated PVC, D 5576 Structural Entities in Polyolefins by IR,
D 5477 Polymer Layers or Inclusions by IR.
  Professional Societies:
  Fellow, American Institute of Chemists
Fellow, American Association for the Advancement of Science
Fellow, American Society for Testing and Materials (ASTM)
Fellow, Society of Plastics Engineers (SPE)
Certified Professional Chemist & Chemical Engineer
By National Certification Commission
Life Senior Member, Institute of Electrical and Electronic Engineers
Emeritus Member, American Chemical Society
Member, Society of Applied Spectroscopy
Member, Society of Rheology
Distinguished Member and Past President and Councilor of the
Palisades Section of SPE
Past Councilor and Past Chairman of the
Polymer Modifiers and Additives Division of SPE
Currently Councilor for the
Polymer Analysis Division of SPE
Section Chairman on Molecular Parameters &
Spectroscopy of ASTM Committee D 20 on Plastics
Past Chairman, Subcommittee D 20.70 on
Analytical Methods
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